Introduction

This guide will show you how to disassemble the front strut assembly on a VE or VF Commodore. This process is required when lowering your vehicle or changing shock absorbers.

Tools Required

  • Adjustable Spanner / Spanner Set
  • Spring Compressors + Socket Set to tighten them
  • Two extra large cable ties

Torque Specifications

  • Upper Bearing Nut: 75nm

Disassembly

Step 1

Fit the spring compressors and evenly tighten them to compress the spring. Continue to compress until the spring is no longer pushing against the top retaining plate

Step 2

Grasp the centre shaft using an adjustable spanner. Whilst holding the centre, use another spanner turn the nut anti-clockwise to loosen

Step 3

Once the nut is loose, remove it from the shaft. Also remove the steel washer underneath.

Step 4

Remove the strut top bushing and the plastic bearing which sits underneath. Next, remove the second washer and bump stop – Take note of their orientation.

Note: You may find the bearing falls apart upon removal as the halves easily separate. If this happens I would recommend a replacement bearing.

Step 5

Cut the cable tie to seperate the rubber boot from the upper spring plate. You will need to replace this during re-assembly.

Step 6

Remove the upper spring plate, rubber spring seat and spring from the strut.

Step 7

Cut the lower cable tie located on the bottom of the dust boot. This will also need to be replaced during re-assembly. Remove the dust boot and rubber spring seat on the base of the shock.

The disassembly is now complete.

Re-Assembly

Step 1

To re-install the strut assembly, simply reverse the procedure. Re-attaching the cable ties can prove to be tricky, a friend can definitely help with this.

When re-installing the upper retaining plate, take note of the spring orientation. There is a ‘step’ in the retaining plate and rubber seat which MUST line up with the end of the spring coil.

Tighten the shock absorber shaft nut to 75Nm.

Once completed, slowly release the spring compressors whilst ensuring alignment of the spring to spring seat as per the previous step.

Job Completed!

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